A cylinder that is crammed with metal, plastic or ceramic substances, which is used to enlarge the surface area of the inside of a vessel, can be achieved through packed-bed chemical procedure. If you are looking to enlarge the contact surface area between two segments of two or more chemical amalgams, you can rely on packed-bed technology. It won’t be wrong to suggest that packed-bed technology is getting popular with each day passed and there is no point denying that. However, one must be aware of how to design a packed bed tubular reactor in order to get the job done with perfection. What happens in the process is that the gases are pressed up from the base of a packed bed while on the other hand; liquid reactants are thrust from the peak. And in the packing material is where these two, liquid and gas, meet each other.
A simple tubular reactor is nothing more than series of pipes or it can even be a single large piece of a pipe. And its main purpose is to allow the reactants to meet each other in order to produce a reaction on the exiting surface. Hence in simple words, we can say that a long pack with packing inside is actually a packed-bed tubular. (You might be interested in our Ultrasonic Biodiesel Reactor )
- For starters, you have to establish an opinion regarding the reactants and the place where the reaction will take place. You must be fully aware with the knowledge of such reactions and in addition to that, you cannot ignore any other important inputs that can be included into the packing.
- Make sure to keep a close check on the pressures as well as temperatures that will compel the reaction to occur at the rate you want. And this will provide the basis for the length of the reactor.
- Do not forget to verify the size of the pipe of the reactor as it will base upon the production rate that you seek. Factors such as temperatures, kinematics, and pressures, will affect the production rate to some extent so there is no need to worry about that.